Originally posted by simonbaker
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Unfortunately there is not much that is not surface mount ... actually I cant think of any that are not also very expensive.
The most cost effective chips like the Wolfson range offer 192K sampling ( and $5 price range ) and come in TSSOP. You can get TSSOP and other similiar adapters from here ....
http://www.futurlec.com/SMD_Adapters.shtml
This makes the use of surface mount very easy and very cheap.
Soldering is faster than soldering a DIP
1. Borrow the iron ( clothes not solder ) off your missus.
2. Buy an Infrared heat lamp at the local hardware store ( $10 )
3. Apply solder flux paste / liquid to the adapter board and "tin" the pads with a small amount of solder on the end of a soldering iron.
4. Apply some more flux and place the chip so it sits on top of the tinned pads ( the flux will act as a "glue" to hold the chip in place.
5. Put the iron on maximum heat and place the board on the iron ( using the iron as a heated platform or work area ).
6. The infrared lamp radiates the top of the board and is used to bring the final temp up to soldering temperature. The chip will "align" when the solder reflows and grabs the chip pins.
7. Once the iron is set up and using pretinned boards you can solder 20 chips in 5 minutes using this method.
The use of solder flux cannot be stressed enough ... you can buy 10 ml tubes of the stuff on ebay for about $5. Gunk it on so that the work surfaces are submerged in it when soldering. You will find that you will have trouble bridging even a 0.1 mm gap with solder when using good flux.
Of course you can also just solder by hand ...search utube for solder and TQFP etc and you will see lots of examples ... no fine soldering iron required ....I have used a quarter inch tip and 80 watts to solder SSOP and TQFP ( the secret is to use lots of flux , little solder and stroke outward along the line of the pins ... does not matter if the tip covers several pins at once. clean the tip often ).
Wash the boards afterward in a glass container using boiling water and a drop of detergent this will remove flux and finger contaminants. Put boards out to dry on paper towel whilst still hot.
moodz.
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