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Did I Implement DIY Piezo Headphones Correctly On My MPP Rev E?

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  • Did I Implement DIY Piezo Headphones Correctly On My MPP Rev E?

    Up front, I would like to say I am not great with electronics - i.e. borderline idiot. I have some okay test equipment from prior projects, but I have lots and lots to learn. I'd like to lay out what I've done, and see if I can receive some constructive criticism or additional tips on how I can improve my implementation of piezo headphones with the MPP Rev E. Also, a big thank-you-in-advance to any comments. I really appreciate the wisdom you guys seem to rattle off so easily, and how freely you provide it!

    Back in 2019, I bought a couple MPP Rev E boards kits from Silverdog - one as a kit and one as a board only. I built both on different occasions by carefully following the instructions & testing all along the way. Unfortunately, like George Overton points out in his books, I never integrated them into a usable form. Now, nearly four years later, I've been obsessed with finishing the project and using the detectors. I did lots of borrowing from the ideas of Sven & Elliot to construct waterproof (hopefully) enclosures, and bought a commercial rod - things were looking promising. Since the plan has always been to use these on the beach and in shallow saltwater, piezo headphones are a must. With a board & coil tested and integrated into a UK 206 case, the headphones is the final step.

    ​For my attempt at piezo headphones, I referred to the guide Sven made several years ago as a basis. Instead of 300 ohm impedance speaker elements, I used random 40mm piezo elements from Amazon, and epoxied them to scrap ABS panels leftover from coil shell making. Connecting the piezo elements in parallel and then connecting them to the MPP audio output gave no useable sounds. I then did some reading on the forum and some articles from piezo buzzer companies to learn the piezo elements need, at the absolute least, a parallel "reset resistor" installed. First, I tried several different random resistors with pretty good results, but I wanted some better method to select the resistor. I used an LCR meter set to 1 kHz to measure the R_s of the piezos individually (212 & 256 ohm) then in parallel (120 ohm). Since the MPP Rev E instructions say to use a speaker between 8-32 ohms impedance, I again used the LCR meter to select the a 33 ohm resistor to place across the parallel piezos, which gave a 1 kHz R_s of 32 ohms. With this, I actually have very manageable volume between comfortable to very loud. However, for very near targets, the frequency would climb to a point the piezos cut out and gave a very faint hum. At this point, I felt like the remainder of my problem was probably tied to the frequency output of the VCO circuit.

    Using my ancient oscilloscope, I was able to see the signal across the piezo circuit became non-distinct as the frequency became higher. I made a hypothesis that halving the max frequency of the VCO's 7555 output would bring the audible frequency of near targets into a usable range. Comparing a 555 oscillator schematic to the MPP Rev E schematic showed the 10k ohm R29 to control the output frequency of the VCO. Experimenting with a potentiometer gave a good audible tone for near targets with R29 set to 20k. I soldered in the closest thing I had on hand, 22k, and now everything seems to work pretty well. Using my ancient oscilloscope and ancient frequency counter, I now see what I think is a well-formed square wave audio signal for near targets, and I'm measuring a max audio output frequency of about 780 Hz.

    My looming questions are these:
    1. Am I giving something up by dropping the max audio frequency from the designed 1.6k Hz to 780 Hz?

    2. If I am giving something up by dropping the max audio frequency, what are some things I might want to try to get that back? Could the output signal from a 3 MHz LMC555CN make a difference? Does the problem seem to be one of the current & voltage being delivered to the piezos?

    3. Should I have gone a different direction with troubleshooting the audio?

    Also, as an interesting side note for anyone else having audio difficulties, I found the 7555 CMOS ICs Silverdog supplied in his kit seems to produce a much more usable audio output signal (well-formed square wave at higher frequencies) than the NE555P I used on the board I populated with my own components. I have confirmed this by switching the VCO ICs on the two boards.

  • #2
    Probably there is nothing lost in dropping the frequency. Faint targets produce very little delta-f, so for the deepest targets you are listening mostly for a break in the threshold.

    What is the resonant frequency of your piezos? Did you try the headphones with just one piezo? When you say "the signal across the piezo circuit became non-distinct" do you mean the amplitude collapsed?

    Comment


    • #3
      Carl, thank you for the response! The resonant frequency of the piezos is supposedly 3-5kHz. I've hooked them directly to an old HP audio oscillator and easily get a tone from a very low frequency up to the upper limit of my own audible range. Granted, I know what they do when they are attached to the HP oscillator isn't the same as what they will do when attached to the MPP's VCO.

      Using just one piezo provides the same result as two piezos in parallel.

      I looked into 555 VCO circuits a little more, and I think the correct way of describing what I called "non-distinct" is to say the on-time of the oscillation appears to remain fixed (or at least almost fixed) while the off-time decreases as frequency increases. To this end, at a point, the off-time is very short and the output looks nearly like a constant high signal. Seeing this is what drove me to hypothesize halving the VCO maximum frequency would allow me to hear an audible tone for near targets. Is there a simple way to reduce the on-time of the VCO in the MPP, or would the circuit need some additional components? Again, I don't understand electronics well, but my initial assumption is that decreasing the VCO output on-time would give the piezo a better chance to reset between pulses at higher frequencies.

      Comment


      • #4
        OK, your problem is definitely the VCO, not the piezos. A 555 timer used as a VCO has a fixed pulse width set by (in the case of the MPP) R29 & C12. You can adjust R29 to reduce the pulse width to make it work better at the high end, but it may sound quieter at the low end.

        Ideally you want a 50% duty cycle through the whole range. I don't know of a way to do that with just the 555, but if you run 2X the frequency and add a flip flop to the output then that will do it.

        Comment


        • #5
          Carl, thanks for giving me some direction! I can certainly add a couple flip flops to my next Digikey or Mouser order. Is there a particular type you would recommend?

          Thanks again,
          Ron

          Comment


          • #6
            I expect a D flip flop to be the easiest to use, just feed /Q back to D and clock it. 4013 or 7474 will work.

            Comment


            • #7
              I thought I might follow-up on this post since I've done a little bit more experimenting with it, and since I bought a modern oscilloscope allowing me to take screen shots.

              First of all, I think Carl's suggestion is the best, and I plan to whip up my own version of the MPP Rev E with a flip-flop in the VCO so the audio output frequency will always have 50% duty cycle.

              In the meanwhile, I replaced R29 with a 50k trimmer pot (the wiper is tied to the leg opposite the adjusting screw - the pot is shown with a red circle in the picture below) and I messed around with the three types of 555 timers I have on-hand. I took some oscilloscope screenshots to throw out a little more information someone in my shoes might be looking for. I found all three 555 timers used in the U8 position produce different maximum audio output frequencies when R29 was adjusted to produce a duty cycle very near 100%. I have pictures below, but I found the three different 555 timers have the following approximate maximum "usable" audio output frequencies:
              • NE555P -> 330 Hz
              • 7555 -> 1 kHz
              • LMC555CN -> 1.2 kHz

              Comment


              • #8
                Well, I messed up the picture upload. Lets try again...
                Click image for larger version

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                MPP Rev E with R29 modification
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                NE555P in MPP Rev E VCO at max Audio/Threshold giving max output frequency around 330 Hz
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                7555 in MPP Rev E VCO at max Audio/Threshold giving max output frequency around 1 kHz
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                LMC555CN in MPP Rev E VCO at max Audio/Threshold giving max output frequency around 1.2 kHz

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