Up front, I would like to say I am not great with electronics - i.e. borderline idiot. I have some okay test equipment from prior projects, but I have lots and lots to learn. I'd like to lay out what I've done, and see if I can receive some constructive criticism or additional tips on how I can improve my implementation of piezo headphones with the MPP Rev E. Also, a big thank-you-in-advance to any comments. I really appreciate the wisdom you guys seem to rattle off so easily, and how freely you provide it!
Back in 2019, I bought a couple MPP Rev E boards kits from Silverdog - one as a kit and one as a board only. I built both on different occasions by carefully following the instructions & testing all along the way. Unfortunately, like George Overton points out in his books, I never integrated them into a usable form. Now, nearly four years later, I've been obsessed with finishing the project and using the detectors. I did lots of borrowing from the ideas of Sven & Elliot to construct waterproof (hopefully) enclosures, and bought a commercial rod - things were looking promising. Since the plan has always been to use these on the beach and in shallow saltwater, piezo headphones are a must. With a board & coil tested and integrated into a UK 206 case, the headphones is the final step.
For my attempt at piezo headphones, I referred to the guide Sven made several years ago as a basis. Instead of 300 ohm impedance speaker elements, I used random 40mm piezo elements from Amazon, and epoxied them to scrap ABS panels leftover from coil shell making. Connecting the piezo elements in parallel and then connecting them to the MPP audio output gave no useable sounds. I then did some reading on the forum and some articles from piezo buzzer companies to learn the piezo elements need, at the absolute least, a parallel "reset resistor" installed. First, I tried several different random resistors with pretty good results, but I wanted some better method to select the resistor. I used an LCR meter set to 1 kHz to measure the R_s of the piezos individually (212 & 256 ohm) then in parallel (120 ohm). Since the MPP Rev E instructions say to use a speaker between 8-32 ohms impedance, I again used the LCR meter to select the a 33 ohm resistor to place across the parallel piezos, which gave a 1 kHz R_s of 32 ohms. With this, I actually have very manageable volume between comfortable to very loud. However, for very near targets, the frequency would climb to a point the piezos cut out and gave a very faint hum. At this point, I felt like the remainder of my problem was probably tied to the frequency output of the VCO circuit.
Using my ancient oscilloscope, I was able to see the signal across the piezo circuit became non-distinct as the frequency became higher. I made a hypothesis that halving the max frequency of the VCO's 7555 output would bring the audible frequency of near targets into a usable range. Comparing a 555 oscillator schematic to the MPP Rev E schematic showed the 10k ohm R29 to control the output frequency of the VCO. Experimenting with a potentiometer gave a good audible tone for near targets with R29 set to 20k. I soldered in the closest thing I had on hand, 22k, and now everything seems to work pretty well. Using my ancient oscilloscope and ancient frequency counter, I now see what I think is a well-formed square wave audio signal for near targets, and I'm measuring a max audio output frequency of about 780 Hz.
My looming questions are these:
1. Am I giving something up by dropping the max audio frequency from the designed 1.6k Hz to 780 Hz?
2. If I am giving something up by dropping the max audio frequency, what are some things I might want to try to get that back? Could the output signal from a 3 MHz LMC555CN make a difference? Does the problem seem to be one of the current & voltage being delivered to the piezos?
3. Should I have gone a different direction with troubleshooting the audio?
Also, as an interesting side note for anyone else having audio difficulties, I found the 7555 CMOS ICs Silverdog supplied in his kit seems to produce a much more usable audio output signal (well-formed square wave at higher frequencies) than the NE555P I used on the board I populated with my own components. I have confirmed this by switching the VCO ICs on the two boards.
Back in 2019, I bought a couple MPP Rev E boards kits from Silverdog - one as a kit and one as a board only. I built both on different occasions by carefully following the instructions & testing all along the way. Unfortunately, like George Overton points out in his books, I never integrated them into a usable form. Now, nearly four years later, I've been obsessed with finishing the project and using the detectors. I did lots of borrowing from the ideas of Sven & Elliot to construct waterproof (hopefully) enclosures, and bought a commercial rod - things were looking promising. Since the plan has always been to use these on the beach and in shallow saltwater, piezo headphones are a must. With a board & coil tested and integrated into a UK 206 case, the headphones is the final step.
For my attempt at piezo headphones, I referred to the guide Sven made several years ago as a basis. Instead of 300 ohm impedance speaker elements, I used random 40mm piezo elements from Amazon, and epoxied them to scrap ABS panels leftover from coil shell making. Connecting the piezo elements in parallel and then connecting them to the MPP audio output gave no useable sounds. I then did some reading on the forum and some articles from piezo buzzer companies to learn the piezo elements need, at the absolute least, a parallel "reset resistor" installed. First, I tried several different random resistors with pretty good results, but I wanted some better method to select the resistor. I used an LCR meter set to 1 kHz to measure the R_s of the piezos individually (212 & 256 ohm) then in parallel (120 ohm). Since the MPP Rev E instructions say to use a speaker between 8-32 ohms impedance, I again used the LCR meter to select the a 33 ohm resistor to place across the parallel piezos, which gave a 1 kHz R_s of 32 ohms. With this, I actually have very manageable volume between comfortable to very loud. However, for very near targets, the frequency would climb to a point the piezos cut out and gave a very faint hum. At this point, I felt like the remainder of my problem was probably tied to the frequency output of the VCO circuit.
Using my ancient oscilloscope, I was able to see the signal across the piezo circuit became non-distinct as the frequency became higher. I made a hypothesis that halving the max frequency of the VCO's 7555 output would bring the audible frequency of near targets into a usable range. Comparing a 555 oscillator schematic to the MPP Rev E schematic showed the 10k ohm R29 to control the output frequency of the VCO. Experimenting with a potentiometer gave a good audible tone for near targets with R29 set to 20k. I soldered in the closest thing I had on hand, 22k, and now everything seems to work pretty well. Using my ancient oscilloscope and ancient frequency counter, I now see what I think is a well-formed square wave audio signal for near targets, and I'm measuring a max audio output frequency of about 780 Hz.
My looming questions are these:
1. Am I giving something up by dropping the max audio frequency from the designed 1.6k Hz to 780 Hz?
2. If I am giving something up by dropping the max audio frequency, what are some things I might want to try to get that back? Could the output signal from a 3 MHz LMC555CN make a difference? Does the problem seem to be one of the current & voltage being delivered to the piezos?
3. Should I have gone a different direction with troubleshooting the audio?
Also, as an interesting side note for anyone else having audio difficulties, I found the 7555 CMOS ICs Silverdog supplied in his kit seems to produce a much more usable audio output signal (well-formed square wave at higher frequencies) than the NE555P I used on the board I populated with my own components. I have confirmed this by switching the VCO ICs on the two boards.
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