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Cheap PI testing coil

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  • Cheap PI testing coil

    In making PI detectors we often need cheap testing coil. Of course not limited only for testing uses. If all tests are as expected then we can take more “pro” and a bit more expensive coil housing.


    There are different approaches to satisfy this. For quick made coils I take plastic/acrylic shallow platter or saucer for flower pots of different diameter. Such platters/saucers should have enough tab at the edge to put coil in it.


    Here short photo-session that demonstrate such one approach in building 25cm (9”) round coil out of acrylic platter (so called pizza platter):





    First we need to cutout lower shaft mounting ears out of platter body and bend it by hot air heating in adequate position:





    To winding proper coil, which can suit to platter tab, we need windings disc. Disk on photo is made out of hard isolation plate named “Styrodur”. Wire turns are lead in zig-zag way around disc perimeter picked by toothpicks as turns lead.





    Wire used here was 0.5mm in diameter (24 AWG), enameled copper plated Alu wire. To retain equilibrium between inductance an DC resistance of coil, decided for 24 turns:





    After fixing coil turns using string coil is put in platter tab, poured by epoxy glue and left to hardening.








    Just a little makeup and PI testing coil is finished:





    Technical data:


    L=290uH
    Q=10
    DCR=2.7E

    Happy new Pi project in Happy New Year!

  • #2
    Hi WM6,I can not see any photos.May be you forgot to post them.Thanks and good luck!

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    • #3
      Excellent work WM6!! Cheap material but professional finish..

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      • #4
        Originally posted by leopard70 View Post
        Hi WM6,I can not see any photos.May be you forgot to post them.Thanks and good luck!
        Hi leopard70
        Photos are there in place. Visible for me under Ubuntu/Firefox.
        Maybe is something blocked in your browser?

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        • #5
          I changed the browser and now see them.Thanks!

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          • #6
            Thanks WM6

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            • #7
              Big like WM6

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              • #8
                Nice work WM6 .
                Can it work at 10us??

                Regards

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                • #9
                  Hi Geo, measured coil self resonance is about 460kHz.
                  With given inductance (290uH), cable (125cm/95pF) inclusive, we ca speak about total 230pF of parasitic capacitance.
                  Coil only parasitic capacitance, without cable will be about 130pF.
                  At Pi pulse rate of about 100-150pps we can take in account coil capacitive reactance of about 10 Ohm, inductive reactance of about 5 Ohm, and with 2.7 Ohm DCR resistance we are at about 6 Ohm impedance.
                  To calculate coil time constant, we need to take in account all circuit resistances (not impedance of coil only), so also used transistor resistance, damping resistance (even power supply inner resistance) and real pulse rate of course.
                  This way our coil time constant will be near between 30-60us.
                  If best sampling is at curve position of 1 time constant (where back EMF or fly-back reached 36.8% of starting state), then sampling at 10us will hard to give us something useful (with this coil in mind).
                  This coil suit well to "classical" PI design like Minipulse, Surf PI, Baracuda, Garry PI (Chemelec), Stuart PI etc.

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                  • #10
                    very nice !!

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                    • #11
                      Great Idea, luv it

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