Announcement

Collapse
No announcement yet.

Wire gauge ?

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

  • #16
    COIL CALCULATOR

    The image is identical, but the CALCULATE button does not show. Only a small place marker that does not react.

    Simonbaker,
    Maybe you want to compare the calculator results with the ones obtained with Misc.EL http://www.miscel.dk/MiscEl/miscel.html
    Tinkerer

    Comment


    • #17
      Originally posted by Tinkerer View Post
      The image is identical, but the CALCULATE button does not show. Only a small place marker that does not react.

      Simonbaker,
      Maybe you want to compare the calculator results with the ones obtained with Misc.EL http://www.miscel.dk/MiscEl/miscel.html
      Tinkerer
      Hi Tinkerer:

      1. Which coil type do you use for calcs with MiscEl?

      2. Funny - I can't find a button to do the calculation! Clues?

      Regards,

      -SB

      Comment


      • #18
        Originally posted by simonbaker View Post
        Hi Tinkerer:

        1. Which coil type do you use for calcs with MiscEl?

        2. Funny - I can't find a button to do the calculation! Clues?

        Regards,

        -SB
        Misc.El = Air coil = Loop Circular = Analyze
        Just enter the numbers there is no calculate button on this one.

        Do it once with the accurate copper wire diameter and then again with the total wire diameter, including the insulation. the insulation calculation is to get the bundle diameter.

        Tinkerer

        Comment


        • #19
          Originally posted by simonbaker View Post
          Wrong ones!

          Of course I put in diameter instead of radius.

          Try again.

          My coil is about 26 cm in diameter. About 111 turns. 30 gauge enameled wire.

          D = 260 mm, R = D/2 = 130mm, Nturns = 11, wire thickness .2546 mm.

          Lcalc = 8.111 mH
          Lmeas = 12.3 mH

          So now I'm back to underestimating by about 30%.

          Results for inner coil:

          D = 155 mm, R = D/2 = 78mm, Nturns = 100, wire thickness .2546 mm.

          Lcalc = 3.603
          Lmeas = 4.24

          Closer, but other calculators do better on it too.

          Maybe I'm wrong about coil parameters. I'll have to wind some new ones carefully and try again.

          Cheers,

          -SB
          Are you using enameled wire or something else?

          Comment


          • #20
            Originally posted by Tinkerer View Post
            The image is identical, but the CALCULATE button does not show. Only a small place marker that does not react.
            Is anyone else having this problem, or is it just Tinkerer?

            It sounds to me like you don't have Active Content enabled in the browser.

            Comment


            • #21
              Originally posted by simonbaker View Post
              Wrong ones!

              Of course I put in diameter instead of radius.

              Try again.

              My coil is about 26 cm in diameter. About 111 turns. 30 gauge enameled wire.

              D = 260 mm, R = D/2 = 130mm, Nturns = 11, wire thickness .2546 mm.

              Lcalc = 8.111 mH
              Lmeas = 12.3 mH

              So now I'm back to underestimating by about 30%.

              Results for inner coil:

              D = 155 mm, R = D/2 = 78mm, Nturns = 100, wire thickness .2546 mm.

              Lcalc = 3.603
              Lmeas = 4.24

              Closer, but other calculators do better on it too.

              Maybe I'm wrong about coil parameters. I'll have to wind some new ones carefully and try again.

              Cheers,

              -SB
              I downloaded MiscEL and ran a comparison on SB's data:

              In CoilCalc I entered:
              Inner Radius = 130mm
              Wire Thickness = 0.2546mm
              Number Of Turns = 111
              Results calculated as:
              Mean radius = 132.66mm
              Coil Thickness = 5.32mm
              Inductance = 8.111mH

              In MiscEL I entered:
              Kind = Loop circular (Simple)
              Selected Analyze
              Turns = 111
              Diameter (min) = 260m
              Wire diameter = 0.2546
              Bundle diameter = 5.32m
              The result was:
              Inductance = 8.707mH

              Since MiscEL expects everything to be in meters, you have to enter an extra 'm' to switch to mm, except for the wire diameter.

              SB has measured 12.3mH for a real coil with this number of turns. It would be interesting to know what wire type was being used, as both these calculators presume the use of enameled copper.

              Comment


              • #22
                Originally posted by Qiaozhi View Post
                Is anyone else having this problem, or is it just Tinkerer?

                It sounds to me like you don't have Active Content enabled in the browser.
                Qiaozhi ,thanks I like it works perfect.Grt Nakky.

                Comment


                • #23
                  Originally posted by Qiaozhi View Post
                  Is anyone else having this problem, or is it just Tinkerer?

                  It sounds to me like you don't have Active Content enabled in the browser.
                  How do I enable Active Content? Is anybody else using Vista Home Basic?

                  Tinkerer

                  Comment


                  • #24
                    Here's where I originally found the information about Brook's equation ->
                    http://info.ee.surrey.ac.uk/Workshop...air_coils.html

                    And here's the formula I'm actually using in CoilCalc:
                    L = 4×10-7πa N2((0.5+S1/12)ln(8/S1) -0.84834+0.2041S1)

                    Comment


                    • #25
                      Originally posted by Qiaozhi View Post
                      I downloaded MiscEL and ran a comparison on SB's data:

                      In CoilCalc I entered:
                      Inner Radius = 130mm
                      Wire Thickness = 0.2546mm
                      Number Of Turns = 111
                      Results calculated as:
                      Mean radius = 132.66mm
                      Coil Thickness = 5.32mm
                      Inductance = 8.111mH

                      In MiscEL I entered:
                      Kind = Loop circular (Simple)
                      Selected Analyze
                      Turns = 111
                      Diameter (min) = 260m
                      Wire diameter = 0.2546
                      Bundle diameter = 5.32m
                      The result was:
                      Inductance = 8.707mH

                      Since MiscEL expects everything to be in meters, you have to enter an extra 'm' to switch to mm, except for the wire diameter.

                      SB has measured 12.3mH for a real coil with this number of turns. It would be interesting to know what wire type was being used, as both these calculators presume the use of enameled copper.
                      It is 30 gauge enameled magnet wire I'm pretty sure.

                      I made it a while ago and all I can think is I'm mistaken about number of turns, although I typically make coils between 100 and 110 turns.

                      I hope to do some experiments winding a bunch of coils and get some good trustworthy data. These coils I did not bind tightly, but the large one is wound in a slot that makes it pretty compact.

                      Also, no problem here running Q's calculator, Windows XP, IE7.

                      Regards,

                      -SB

                      Comment


                      • #26
                        Originally posted by Tinkerer View Post
                        Misc.El = Air coil = Loop Circular = Analyze
                        Just enter the numbers there is no calculate button on this one.

                        Do it once with the accurate copper wire diameter and then again with the total wire diameter, including the insulation. the insulation calculation is to get the bundle diameter.

                        Tinkerer
                        Where is inductance displayed in MiscEl? I don't see it?

                        -SB

                        Comment


                        • #27
                          Originally posted by Tinkerer View Post
                          How do I enable Active Content? Is anybody else using Vista Home Basic?

                          Tinkerer
                          Vista Home ... that's your first mistake.

                          But seriously, I can check this tomorrow on another computer, unless someone gets there before me.

                          Have you only tried Google Chrome? How about Firefox, or (cough) Internet Explorer?

                          Comment


                          • #28
                            Originally posted by simonbaker View Post
                            Where is inductance displayed in MiscEl? I don't see it?

                            -SB
                            Top right:
                            Attached Files

                            Comment


                            • #29
                              Originally posted by Qiaozhi View Post
                              Vista Home ... that's your first mistake.

                              But seriously, I can check this tomorrow on another computer, unless someone gets there before me.

                              Have you only tried Google Chrome? How about Firefox, or (cough) Internet Explorer?
                              Vista Home was the only choice. I bought this laptop in Switzerland. It has this weird keyboard characters and is all different. Then it suffers from a language problem, it is not capable to work properly with 4 different language software. Bad buy.

                              I opened your coil calculator with Firefox. The Geotech page took 10 minutes to open, but the coil calculator worked fine.
                              There is a difference in the inductance, that is probably due to the fill factor that MIsc.El uses.

                              So the problem is with Google Chrome. For me it is about 5 times faster but it has still a few small problems. It is a Beta version anyway.

                              Tinkerer

                              Comment


                              • #30
                                Originally posted by Qiaozhi View Post
                                Top right:
                                Whoops - problem was I also filled in wire diameter -- over-specified! Only fill in red fields is the rule -- probably obvious to anyone with good fashion sense...

                                (Another rule - in some inputs, must have leading 0 before decimal fractions, e.g. "0.2546", not ".2546"! obvious???)

                                Now I'm getting a little closer with MiscEl:

                                Multi-layer, N=111, L=3m, Dmin=260m, Dmax=262m, Inductance= 10.23 (compared to 12.23 measured).

                                Using "current sheet" formula with same params gives Inductance=10.77.

                                Let's try tweaking parameters in multi-layer:

                                Multi-layer, N=111, L=.5m, Dmin=260m, Dmax=262m, Inductance= 12.21 (compared to 12.23 measured). Exact!!! But unrealistic coil length.

                                So the beat goes on...

                                Cheers,

                                -SB

                                Comment

                                Working...
                                X