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Ferrous contamination of copper wire and plastic.

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  • Ferrous contamination of copper wire and plastic.

    From Posting #91. Very great care must be taken in both choosing


    construction ma-


    terials and avoiding accidental ferro-magnetic contamination. An


    invisible iron


    filing will cause the signal decay TO BE REDUCED BY A FACTOR OF TWO


    OR MORE.


    The winding wire should be as pure as possible. Undoubtedly the


    failure of some coils


    is due to the few parts per million of iron in the copper wire....


    [ATSM standard B5 for electrolytic copper requires 99.9% Cu and


    standard B170 for


    oxygen-free requires 99.95% copper wire. One firm advertises that


    they can provide


    99.999% pure copper wire on special order. Unless excessively


    expensive probably


    best to use it and be safe. POSSIBLE test for iron content is: Try


    running a high


    DC current through the wire, (high enough to raise it to "letgo"


    temperature)


    shutting of the current, and looking to see if it has any residual


    magnetic prop-


    erties. I don't know if a compass would be sensitive enough for


    this experiment


    or not. You might also try winding an air-core coil from it,


    running a square


    wave through it, and looking for hysteresis effects, but this is


    only a guess. -


    added by das with input from others.]


    I find the same firm which will custom make the 99.999% pure copper


    wire can also


    provide square and rectangular wire. Does anyone have any idea if


    this would be


    better, worse or no practical effect?


    Posting #91 continued...metal inclusions can occur in plastic piping


    ...par-


    ticularly true of recycled plastics. It is also possible that


    coloring materials


    used in the plastic contains iron minerals which will degrade


    performance. Also


    note the comment from George Davidson that one time he wound up with


    epoxy


    that had ferrous contamination.
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