Hello my friends, i would like to synopsis all the info for the noob DIYers like me into one thread and with your help, build the best DP i can.
intro:
i have already built 2 other DP using one sided turkish PCB:
First was fairly good - Died after 1 year of use because PCB degraded and parts rusted, last bullet on it was when my friend connected the battery wrong and smoked it like meat
Second i tried to make better than first but it was a little unstable and worked for 4-5 months and stopped, because it was unstable, i was never in the mood to fix it anyway
target:
the mods i saw in KT's plans, i have read about them in the forums one by one and the justification of each one, so in theory, this must be the ultimate DP for me!!
i could ask him by PM each of my questions but this is not fair! its not a secret to nobody! im sure there are many others like me, who are confused of all the fragmented info here and there, so this is gonna be a step by step guide kind of thread, i would like to keep it in the subject of KT's PCB and everyone that has a good experience on it could participate!
so step one and two are done:
1) Get the pcb: ordered yesterday, counting moments untill i get it!!!
2) Read everything about this PCB: Read 250 pages yesterday, now i have more questions!!
Next steps (plan the next moves, make no mistakes!):
3) Parts planning:
~ a) IC's, i have read somewhere in this forum about 4538 and 4066: is getting CD4066BE and CD4538BE the best we could do? i have read that other part numbers are ok, but there is a limitation in minimum timming or something? unfortunately i couldn't find this post again, so if anybody can make it clear, please do!
~ b) use no IC sockets, little more inductance, not acceptable for "the best we can do" concept! please confirm
~ c) Power: what about power source? is it best to use 18v and regulate to 12v? if yes what is the best way? i have read in a post that using 7812 for is a way to go, but is this any good for this pcb design or will it introduce more noise? what about two huge 10000uf 35v capacitors? please look at the attached picture is this the right way for the 7812 ?
~ d) other parts that need attention: are there versions of TL062, 556 and 357 that make a difference like the 4066 and 4538 if i chose a different verion of them?
4) shield:
~ a) i have seen pictures of KT spraying the inside of the box with carbon, where can i find this "spray"? can i make my own? how?
~ b) i have seen pictures of KT making a DIY shield under the PCB, can i use full copper pcbs to make a little box around the DP pcb and connect it to the shield connection of the PCB ?
there are many other questions but i dont want to make this a huge post that nobody can read (not from the beggining!) lets make these two sections clear, then proceed to next ones!
i will edit this post and put the answeres (and new questions) so anybody can read it in one go and have everything nice and tidy!!
next steps are:
testing the DP for noobs
tuning the DP for noobs
coils for noobs
intro:
i have already built 2 other DP using one sided turkish PCB:
First was fairly good - Died after 1 year of use because PCB degraded and parts rusted, last bullet on it was when my friend connected the battery wrong and smoked it like meat

Second i tried to make better than first but it was a little unstable and worked for 4-5 months and stopped, because it was unstable, i was never in the mood to fix it anyway
target:
the mods i saw in KT's plans, i have read about them in the forums one by one and the justification of each one, so in theory, this must be the ultimate DP for me!!
i could ask him by PM each of my questions but this is not fair! its not a secret to nobody! im sure there are many others like me, who are confused of all the fragmented info here and there, so this is gonna be a step by step guide kind of thread, i would like to keep it in the subject of KT's PCB and everyone that has a good experience on it could participate!
so step one and two are done:
1) Get the pcb: ordered yesterday, counting moments untill i get it!!!
2) Read everything about this PCB: Read 250 pages yesterday, now i have more questions!!
Next steps (plan the next moves, make no mistakes!):
3) Parts planning:
~ a) IC's, i have read somewhere in this forum about 4538 and 4066: is getting CD4066BE and CD4538BE the best we could do? i have read that other part numbers are ok, but there is a limitation in minimum timming or something? unfortunately i couldn't find this post again, so if anybody can make it clear, please do!
~ b) use no IC sockets, little more inductance, not acceptable for "the best we can do" concept! please confirm
~ c) Power: what about power source? is it best to use 18v and regulate to 12v? if yes what is the best way? i have read in a post that using 7812 for is a way to go, but is this any good for this pcb design or will it introduce more noise? what about two huge 10000uf 35v capacitors? please look at the attached picture is this the right way for the 7812 ?
~ d) other parts that need attention: are there versions of TL062, 556 and 357 that make a difference like the 4066 and 4538 if i chose a different verion of them?
4) shield:
~ a) i have seen pictures of KT spraying the inside of the box with carbon, where can i find this "spray"? can i make my own? how?
~ b) i have seen pictures of KT making a DIY shield under the PCB, can i use full copper pcbs to make a little box around the DP pcb and connect it to the shield connection of the PCB ?
there are many other questions but i dont want to make this a huge post that nobody can read (not from the beggining!) lets make these two sections clear, then proceed to next ones!
i will edit this post and put the answeres (and new questions) so anybody can read it in one go and have everything nice and tidy!!
next steps are:
testing the DP for noobs
tuning the DP for noobs
coils for noobs
Comment